import pandas as pd import numpy as np import math class SteamPipe: def __init__(self, steam_flow, inlet_pressure, superheat, steam_temp, line_size, ambient_temp, ambient_velocity, insulation_material, cladding_material, user_insulation_thickness=None): self.steam_flow = steam_flow # kg/hr self.inlet_pressure = inlet_pressure # kg/cm²g self.superheat = superheat # °C self.steam_temp = steam_temp # °C self.line_size = float(line_size) * 0.0254 # Convert inch to meters (direct input, no lookup) self.ambient_temp = ambient_temp # °C self.ambient_velocity = ambient_velocity # m/s self.insulation_material = insulation_material self.cladding_material = cladding_material self.user_insulation_thickness = user_insulation_thickness # User-defined insulation thickness # Load data from CSV files self.insulation_data = pd.read_csv("insulation_data.csv") self.cladding_data = pd.read_csv("cladding_data.csv") self.steam_properties = pd.read_csv("steam_properties.csv") def get_nearest_upper_value(self, df, column, value): """Gets the nearest upper value from a given dataframe column.""" filtered_values = df[df[column] >= value] return filtered_values[column].min() if not filtered_values.empty else df[column].max() def get_steam_property(self): """Fetches steam property (enthalpy, specific heat, etc.) based on pressure.""" pressure = self.get_nearest_upper_value(self.steam_properties, 'Pressure (Kg/cm²g)', self.inlet_pressure) row = self.steam_properties[self.steam_properties['Pressure (Kg/cm²g)'] == pressure] if not row.empty: return row.iloc[0] else: raise ValueError("Steam property not found for given pressure") def get_cladding_emissivity(self): """Fetches emissivity of selected cladding material.""" row = self.cladding_data[self.cladding_data['Material'] == self.cladding_material] if not row.empty: return row['Emissivity'].values[0] else: raise ValueError("Cladding material not found") def calculate_heat_loss(self, insulation_thickness): """Calculates heat loss per unit length using Fourier’s Law for cylindrical surfaces.""" k_insulation = self.get_nearest_upper_value(self.insulation_data[self.insulation_data['Material'] == self.insulation_material], 'Thermal_Conductivity (W/mK)', 0) r_inner = self.line_size / 2 # Inner radius (m) r_outer = r_inner + insulation_thickness # Outer radius (m) # Fourier’s Law for cylindrical coordinates heat_loss = (2 * math.pi * (self.steam_temp - self.ambient_temp)) / (math.log(r_outer / r_inner) / k_insulation) return heat_loss # W/m def calculate_insulation_thickness(self): """Determines required insulation thickness to minimize heat loss, or uses user-defined value.""" if self.user_insulation_thickness is not None: return self.user_insulation_thickness * 0.001 # Convert mm to meters thickness = self.get_nearest_upper_value(self.insulation_data[self.insulation_data['Material'] == self.insulation_material], 'Thickness', 0) return thickness * 0.001 # Convert mm to meters def calculate_outlet_temperature(self, heat_loss): """Estimates outlet temperature based on heat loss.""" steam_property = self.get_steam_property() specific_heat = steam_property['Specific Heat (Cp) (kJ/kg·K)'] # kJ/kgK mass_flow_rate = self.steam_flow / 3600 # Convert kg/hr to kg/s delta_T = heat_loss / (mass_flow_rate * specific_heat) return max(self.steam_temp - delta_T, self.ambient_temp) def calculate(self, required_thickness): heat_loss = self.calculate_heat_loss(required_thickness) outlet_temp = self.calculate_outlet_temperature(heat_loss) return outlet_temp, heat_loss